MANUFACTURING

Our manufacturing services offers a full range of capabilities from manufacturing planning & design, automation, execution and sourcing, enabling flawless execution.

FACTORY DESIGN

Flow     Capacity     Processes     Line Design   

We help you design & build factories that run flawlessly. Maximizing throughput and minimizing cost using lean and flow manufacturing principles

LINE DESIGN

Design at Capacity Takt Time Takt Zones  Stations Locations Inprocess Kanbans Line Balance             

We use a structured math based process to design and develop connected, synchronized flow production lines

3D LAYOUT

Material Flow Material & Tooling Presentation             

We use a structured process to develop full factory 3D layouts

PROCESS PLANNING

Bill of Material 5D Manufacturing Model   Tools & Fixtures        

We plan, detail and methodize each process to run flawlessly. Managing safety, quality and labor. We use the 5D Manufacturing Model methodology to engineer, and document processes.

WORK INSTRUCTIONS & STANDARDIZED WORK

Sequence of Events Methods Sheets Illustrations Labor Standards   Quality          

We develop work instructions and labor standards based on process plans to ensure Standardized Work.

DIGITAL MOCKUP

Final Assembly Sub Assembly Welding Bending Machining

We model assemblies, weld placements and determine feasibility, methods and fixture design through digital mockups.

TOOL DESIGN

Assembly Welding Machining             

We design and model tools and fixtures to enable efficient manufacturing.

PROCESS AUTOMATION

Cell Design & Layout    Fixturing    Offline Programming             

We help choose the most suitable automation technology, and develop robust manufacturing cells.

MATERIAL FLOW

Replenishment Design Material Handling Methods Containerization Layout                 

We help design and select the best methods to flow material in and jobs out of the factory, including 3D Nests of materials. We select from standard available containers and design custom containers and racks as required.

FACTORY AUTOMATION

Field Devices Controllers Network Zones Messaging Cloud SCADA Security      

Let us help you architect the future state of your factory automation landscape, by bringing in the latest technology and know how.

DIGITAL FACTORY

Modeling     IoT      AR       XR        

We integrate your digital and physical assets for a seamless and flawless execution.

DESIGN FOR MANUFACTURING & ASSEMBLY

Assembly   Manufacturing   Transport   Service    

We help simplify your product and reduce total cost.

PROCESS MODELING & SIMULATION 

Line Design   Simulation & Analysis        

We design and model manufacturing processes to a great level of detail to ensure the design meets its specified operational parameters. We use discrete event simulation models to further analyze and provide insights, run what if scenarios to aid design and operational decisions.